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advanced e-machines

Integral Powertrain's hybrid group delivers a range of high performance surface (SPM) and internal permanent magnet (IPM) e-machines(motor-generators) to meet the unique demands of hybrid (HEV) and electric vehicles (EV). Designs are based on proven SPM / IPM architectures developed through IP's AID-EM rapid engineering system. 

OEM hybrid applications today are pushing the boundaries of permanent-magnet technology and integrated liquid/air cooled power electronics to meet increasingly demanding performance, package and cost specifications. 

IP's hybrid group have developed a range of high-performance PM machines with outstanding performance, mass and environmental capabilities (available if required, with fully integrated inverters), to satisfy the most demanding of applications. 

The group offers a comprehensive specification, in-house design & analysis, prototype build, development and manufacturing implementation engineering capability.

automated intelligent design for e-machines (AID-EM) 

IP's fully integrated AID-EM system is a comprehensive set of e-machine sub-system, design tools integrated directly into the CAD environment. AID for e-machines’ functionality includes:

• Electromagnetic concept-level & FE analysis of surface permanent-magnet (SPM), internal permanent magnet (IPM), induction and switched-reluctance (SR-) e-machine topologies
• FE Stress analysis
• Mechanical analysis and bearing system selection
• Thermal analysis for transient & steady-state rating
• Controls simulation and inverter matching
• Bill-of-Material and cost analysis
• Supply-chain and manufacturing integration

Read more about AID-EM here

electrical design

Layout & optimisation of SPM, IPM, SR & asynchronous machines

prototyping

• Robust turn-key implementation of electrical design by experienced engineers
• Bearings, sensors & cooling system
• Laminations, windings & Permanent Magnet (PM) assembly
• Make like production process management

testing

• e-machine mapping and development rigs 
• stop-start (B-ISG) application rig
• climatic chamber
• specific e-machine instrumentation and data aquisition systems
• torque measurement pulley

pre-developed e-machines

Integral Powertrain hybrid group's SPM and IPM e-machine ranges are designed for belt or transmission integration to suit any application.  The following documents, available for download, illustrate the machine variants and contain more detailed information :

Link to IPM e-machines family data sheet Link to SPM e-machines family data sheet

Talk to us about your requirements - click here